Our Manufacturing Center in Garland, Texas
We’ve been handmaking premium headwear since 1983 in our Garland, Texas factory. Techniques inspired by Italian craftsmanship, passed down over generations make hats produced in this factory the standard of quality headwear. All hats are fabricated from rich materials with classic styling ensuring they always look good. We use exclusive hat blocks, weave patterns, genuine leather bands, and special finishes on all products manufactured in this heritage facility.
We manufacture hats for a range of brands from luxury to core price points across the globe.
Hats manufactured in our USA facility in Garland, Texas are produced at the highest caliber from globally sourced materials. We proudly transform the finest fur felts and marino wools into exquisite designer hats.
Centuries of tradition go into every hat we produce in our Mexico facility. Specialized materials such as artisian palm fibers and soft wool felts are examples of materials we utilize in our manufacturing process.
Core & Value
We have manufacturing facilities throughout Asia that offer compelling price points.
We craft our handmade headwear from three main fibers: straw, felt, and cotton. Each material offers unique advantages such as packability, warmth, durability, and style.
High-performance weathered cotton with a water repellent finish.
Packable, four season felts designed for the outdoors.
Lightweight panamas and raffia are the perfect beach companion.
Our Strategic Process
One of our product designers will collaborate with you to curate a headwear collection that fits your brand story.
Our designers will compile notes from the onboarding meeting and begin drawing digital designs.
After exchanging several digital drawings our product development team will craft product samples for your team to review.
Cut & Block
After you approve samples, our production teams will begin cutting the materials and steaming the fabric on our custom hat blocks.
Once blocking is complete, our production team will sew in branded labels and finish the trim.
Depending on the location of our factory it will take between 14-45 days for finished product to be shipped to your store or DC.